Presentation Details
The 4T Factory: Integrating Factory Planning, CoO, and LCOE Dynamics for Perovskite-Silicon Commercialization

Julian Reichle1, Markus Beck1, Mehul Raval1, Siddhartha Garud2, Wolfgang Jooß1, Rutger Schlatmann2, Peter Fath1.

1RCT Solutions GmbH, Konstanz, Germany.2Helmholz-Zentrum Berlin, Berlin, Germany

Abstract


The photovoltaic industry is approaching the Shockley–Queisser efficiency limit for conventional silicon technologies, necessitating tandem architectures to achieve higher performance [1]. This work presents a techno-economic evaluation of a fully integrated giga-factory concept for 4-terminal (4T) perovskite-silicon tandem (PST) modules, covering the relevant value chains trough system assembly. The proposed facility is designed for an annual capacity of 3 GW and utilizes established silicon TOPCon technology integrated with a perovskite-coated glass top cell. This combination results in higher module efficiencies compared to conventional TOPCon silicon modules, based on state-of-the-art key performance indicators for both technologies. Our analysis includes conceptual and basic engineering (LOD 200) and cost-of-ownership (CoO) modelling. Results indicate that perovskite integration adds approximately 14.5 USD/m² to module costs when produced in China, driven primarily by material and equipment CAPEX. While initial CoO for PST modules exceed that of silicon-only modules, balance-of-system (BOS) savings and an assumed energy yield improvement (+10%) for the top cell enable levelized cost of electricity (LCOE) parity or advantage in regions with high BOS costs (EU, U.S.). Sensitivity analysis reveals that a 40% reduction in perovskite integration costs or a 2% absolute efficiency gain can offset degradation rates up to 2% per year.

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