Presentation Details
Microscopic Analysis of LECO-induced Modification of Ag-Polysilicon Contact Interface in Double-Side TOPCon Solar Cells (yes)

Wook-Jin Choi, Young-Woo Ok, Kwan Hong Min, Sagnik Dasgupta, Ruohan Zhong, Ajeet Rohatgi.

Georgia Institute of Technology, Atlanta, GA, USA

Abstract


Double-side TOPCon solar cells offer a promising pathway to surpass the efficiency limits of conventional n-TOPCon solar cells; however, their performance is often constrained by the high contact resistivity (ρc) and metal-induced recombination current (J0,met) at the hole-selective p-TOPCon layer. In this work, we demonstrate that laser-enhanced contact optimization (LECO) effectively decouples contact resistivity (rc) from firing temperature in DS-TOPCon solar cells. LECO achieves low rc of ~0.4 mΩ-cm2 for textured n-TOPCon and ~2.6 mΩ-cm2 for planar p-TOPCon at firing temperatures 30–50 °C lower than typical industrial firing conditions. Plan-view scanning electron microscopy (SEM) reveals direct evidence of LECO-induced electrochemical reactions at the Ag-polysilicon interface, including enlargement of embedded Ag crystallites, agglomeration of colloidal Ag nanoparticles, and formation of localized current-fired contacts (CFC). Notably, these interface modifications are consistently observed on both front and rear TOPCon surfaces, indicating a common underlying mechanism. By combining LECO with low-temperature firing, we achieved 23.2%-efficient rear-junction DS-TOPCOn solar cells. Furthermore, device simulations indicate that efficiencies exceeding 26% are attainable using readily available advanced technologies, highlighting the strong potential of DS-TOPCon cell structures enabled by LECO.

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